Industrial Automation & Vision Systems Engineering

Industrial automation and machine vision systems

We design, build and commission complete inspection stations. From concept and mechanical design, through PLC and vision software, to CE certification and production validation.

Who we are

A Polish engineering company with full scope capabilities

A Polish engineering company with full scope capabilities. VisionPLC Solutions specialises in industrial automation and machine vision systems for quality and metrology inspection. We deliver complete projects. From feasibility study and concept design, through mechanics and software, to commissioning and validation.

We serve manufacturers in automotive, electronics, aerospace and FMCG. We work both as general contractor for complete inspection lines and as a specialist subcontractor for automation integrators across Europe.

What we do

Our services

Visual Inspection: Quality and Metrology

  • Camera and lighting selection for the application
  • Surface defect detection, dimensional measurement, presence, OCR, DMC, traceability
  • Deep Learning, Edge Learning for complex and visually variable defects
  • Image and measurement recording, communication with supervisory control systems
  • Robot guidance and real-time path correction
  • Feasibility study for new inspection requirements
  • Integration of vision systems into existing production lines
  • Consulting on new vision technologies

Automation & Integration

  • Manual, semi-automatic and fully automatic stations
  • Mechanical design, electrical design, PLC control, vision systems
  • Modifications to existing lines and stations
  • MES / SCADA / ERP interfaces and real-time data logging
  • Concept → Design → Commissioning → Validation
  • CE-certified stations
  • Technical subcontracting for system integrators
  • Operator training and on-site commissioning

Results

The numbers speak for themselves

100%

Projects delivered on specification

12+

Vision inspection systems delivered

≥98%

Technical availability of delivered production lines

<10 µm

Repeatability for selected vision systems

Stack

Technologies & Platforms

2D, 3D Vision Systems and Profilemeters

  • Keyence XG-X, VS, IV, CV-X, LJ-X and LJ-S
  • Omron FH and FHV7, Bin picking
  • Cognex In-Sight / Vision Pro, Deep Learning ViDi
  • Zebra Aurora Vision
  • Halcon Vision Software

Control & Motion

  • Siemens TIA Portal — S7-1200 / S7-1500, F-Safety PLC
  • OMRON Sysmac — NJ / NX series
  • Beckhoff TwinCAT 3
  • Allen-Bradley / Rockwell Studio 5000
  • Codesys
  • FANUC, KUKA, ABB, Stäubli, Omron — robot integration and vision guidance

Ready to collaborate?

We'll discuss your project and propose the best solution for your production line.